Car Door Manufacturing Process Pdf

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Car door manufacturing process pdf.

These loads could be horizontal and vertical in nature like the force applied on opening or closing doors while leaning resting on them or when stepping on the armrest to. An intensive research and development are going on for alternate materials manufacturing processes and stamping tools for sheet metal components with the main objectives of cutting down the weight and unit cost of the vehicle. It describes ais s products and services which delight customers by helping them see more in comfort safety and security. A prominent area of application for such criteria in the automotive indusuy is the body assembly process.

Simultaneously the steel content of the car is falling with the use of aluminium and new materials such as plastics. With major investments in place the. This byline captures ais culture. To understand the car manufacturing process you have to understand the underlying supply chain that drives domestic vehicle assembly.

The assembly process is in turn divided into a number of sub processes which includr fitting car doors to body openings. Mission jikko execution for excellence. To transcend the ordinary. Today s cars are primarily sourced out to produce various sub assemblies in over 4 000 disparate locations as far away as china.

Designing manufacturing ceils to handle variable designs over tirne. A car door is a type of door typically hinged but sometimes attached by other mechanisms such as tracks in front of an opening which is used for entering and exiting a vehicle a vehicle door can be opened to provide access to the opening or closed to secure it. Explore alternate design process methodology and application of plastic material for door module in car body application. 109 3 kg 920 9 kg of input 70 1 kg losses in processing steel 850 8 kg into making parts 67 6 kg losses during manufacturing 783 2 kg into new car 76 7 kg losses during use abandoned cars 706 5 kg of hulk going to dismantler 25 9 kg losses in dismantling recycling.

Steel on a per car basis 1995 numbers new steel. Door panels are expected to meet one of the toughest sets of requirements among interior car components. In the automotive door assembly door inner panel is divided into different thickness without reinforcement components and different thickness sheets laser plates are assembled by welding. 811 6 kg recycled steel.

These panels should be designed to withstand and channel loads into the body of the car while being thin 2 mm. Technique is utilized for lightweight door design and a design process is proposed for optimizing the automobile twb door.